Separate recommended practices are available for all other industries. Site equipment and tools inspection procedure hsse world. When in doubt, call professiona l help and evacuate to a safe area. This revised and updated edition of construction equipment management. Submit manuals in the form of a multiple file composite electronic pdf file for each manual type required. Proper tools and equipment are essential for the effective operation of any civil works site. Export a completed construction inventory as a pdf file via email. Equipment maintenance keeping equipment properly maintained is very important to ensure the safety of the user, as well as to get the best life out of the piece of equipment. Recommended practices for safety and health programs in. The goal of this study was to develop a crane and heavy equipment maintenance plan for improving safety and.
Noisy equipment can be sited as far away as possible from workers and residents. Old equipment is also much quieter when it is well maintained. Job ready assessments measure technical skills at the occupational level and include items which gauge factual and theoretical knowledge. The following are players and their contribution to the indian construction equipment industry. The maintenance management manual has been revised to include a link to the occupational safety manual for more information about txdots hazardous material cleanup policy and to include revised details about county assistance under the local government assistance program. July 01, 2017 purpose the maintenance management manual has been revised to include a link to the occupational safety manual for more information about txdots hazardous material cleanup policy and to include revised. Download developing equipment maintenance plans whitepaper pdf executive summary planned maintenance has to begin with a plan in mind. Implementing an equipment maintenance programme preventive maintenance includes measures such as systematic and routine cleaning, adjustment and replacement of equipment parts at scheduled intervals. Equipment powered by electric motors or internal combustion engines. Case dealers provide worldclass equipment and aftermarket support, industryleading warranties and flexible financing. Equipment can withstand the rigorous wear and tear of constructionrelated activities. Safe operating procedures for the following heavy equipment. Through the utilization of various nondestructive testing and measuring techniques, predictive maintenance determines equipment status before a breakdown occurs. Heavy machinery is the most expensive construction equipment you own.
The equipment maintenance plan, or emp as it is commonly called, is a document, in table format, that is used when developing the tasks needed to properly maintain facility, plant or process equipment. North dakota state university heavy equipment operations. A worker may be assigned in making an inspection of all the equipment in the company or a person may be given the duty of checking the necessary things before going. The contents are solely the responsibility of the authors and do not necessarily represent the official views of niosh. Dec 21, 2011 file type icon file name description size revision time user.
Properly maintaining, repairing, cleaning, and storing construction equipment can help prevent injuries and deaths. Ibrahim assakkaf ence 420 construction equipment and methods spring 2003 department of civil and environmental engineering university of maryland, college park equipment cost chapter 3a. Repair and maintenance documentation for heavy equipment contains information for heavy machines, heavy trucks, construction equipment, engineering equipment, heavy vehicles, or heavy hydraulics, which are intended for construction, exploitation and maintenance of roads, earthwork operations, quarrying, lifting and moving heavy loads, as in the. The recommended practices emphasize a proactive approach to managing occupational safety and health. Contractual provisions for the pay for safety scheme, construction site safety manual, construction site safety handbook and a practical guide to construction site safety management. If it is a critical piece of equipment that needs to be back online quickly, we will have to pay maintenance overtime cost. This checklist has been compiled to aid those employers and employees who seek to comply with the rules and regulations of the. This process is known as risk management and involves the four steps set out below. Construction planning, equipment, and methods by dr. Introduction in the case of huge construction projects.
Maintenance should not be viewed as a cost but as an investment that can be linked to the company. Simple maintenance can reduce noise levels by as much as 50%. Maintaining heavy equipment can be a rewarding career for those with mechanical skills. Usually done on large equipment, such as blowers, pumps, etc. Read on to learn about the education requirements and job prospects for a career in heavy equipment maintenance. Read on to learn about the education requirements and job. Participants will perform a lockout tagout procedure, record specifications, record. Increase the safety of all staff, as properly maintained equipment is safer equipment.
Department of energys federal energy management program femp. Ensure the comfort, health, and safety of building occupants through properly functioning equipment providing a healthy indoor environment. Consider a contractor that owns a wheel loader operating at 2,000 hours per year for 10 years, for a total of 20,000 equipment hours. To ensure all employees know and understand the safe operating procedures for the safe operation and maintenance of heavy equipment. Construction planning, equipment, and methods chapter.
Inker operation and maintenance 001070 rev e equipment manual. Analysis of equipment maintenance operation and repair in a. Important note for students in training classes this guide is a source book for online helps, training classes, and user reference. For every construction activity there is an optimal combination of tools, equipment and labour. Pull in reported equipment hours directly from time cards in heavyjob, along with used equipment, jobs, locations, foremen, meter readings, and fuel consumption to keep track of equipment performance and get exact operating expenses. Equipment lifecycle cost analysis lcca is typically used as one component of the equipment fleet management process and allows the fleet manager to make repair,equipment replacement, and retention decisions on the basis of a given piece of equipments economic life. Some contractors with small fleets of equipment use a manual accounting system. Determines if bearings or components are loose, moving or wearing allows for scheduled repair of equipment can provide trending that enables shutdown of equipment before failure and major damage. The emp helps lead the person or persons developing the required maintenance tasks by ensuring that the development is done consistently for all equipment. Featuring 2d3d excavation, new compact wheel loader canopy option, project minotaur, and more.
Building maintenance handbook white settlement isd not fight fires that are beyond their fire training and limitations of the available fire fighting equipment. With predictive devices currently available, it is incumbent upon. Use electronic files prepared by manufacturer where available. The heavy equipment maintenance and repair assessment is included in noctis job ready assessment battery. Many equipment pieces usually undergo regular serviced checkups. Implementing an equipment maintenance program preventive maintenance preventive maintenance includes measures such as systematic and routine cleaning, adjustment, and replacement of equipment parts at scheduled intervals.
The construction equipment industry in india has more than 200 players. Ideally, a road should consist of three layers fig. The main advantage of this type of construction is that system pressure can be. Conirm the design life expectancy of equipment is achieved. Pdf analysis of maintenance records of construction equipments. Repair and maintenance documentation for heavy equipment contains information for heavy machines, heavy trucks, construction equipment, engineering equipment, heavy vehicles, or heavy hydraulics, which are intended for construction, exploitation and maintenance of roads, earthwork operations, quarrying, lifting and moving heavy loads, as in the warehouse and in the. Add new construction equipment or search thru a list of the available items by scanning bar codes or using keywords. Maintenance planning manufacturers maintenance schedules staff and skill level spare parts stock level and lead times consumable stock level and local sources status and level of workshop tools field maintenance capability availability of budget. Fullbench construction reduces the risk of fill slope failure but is usually more expensive due to hauling costs.
The heavy equipment maintenance and repair industrybased. The maintenance, repair, cleaning, and storage of tools used on a construction site can help in the prevention of injuries and deaths. Take responsibility for heavy equipment fleet of 100 units maintenance management system and implementation across all gvls operating regions, groups of farms, or a division of the company, with posting to sinoe or grand. From niosh, this file contains images of various pieces of equipment displaying the no zone, or those areas which are obscured to the operators line of sight. Develop an ownership plan and build a maintenance schedule during equipment acquisition or immediately following equipment rebuilds. Pdf construction equipment management for engineers. Manufacturers generally recommend a set of equipment maintenance tasks. Gasoline will not be used as a washing or cleaning fluid. You would know your owning and operating costs, schedule downtime, make repairs before failure, manage your service and repair parts and supplies, plan manage the replacement of your machines, maintain the equipments peak productivity. Industry structure india produces the entire range of construction equipment for different applications.
Pdf based on the authors combined experience of seventy years working on projects around the globe, construction equipment. If you want activities relevant to the project to be delivered in a timely and efficient manner, then it is essential for you to have a construction checklist as. Gear upkeep and repair is one basic part of hardware administration that must be executed with extraordinary care in order to guarantee that the. Maintenance scheduling for mechanical equipment bureau of. By using the track construction equipment app you will be able to. More often than not, maintenance is only an afterthought when buying equipment. The subgrade is the bottommost layer at the level of the inplace. A successful preventive maintenance program extends construction equipment life and minimizes unscheduled downtime caused by equipment breakdown. Construction equipment maintenance management authorstream presentation.
It is not only important to perform proper maintenance for the sake of the equipment, but this can prove helpful for the individuals using the equipment. Whenever you bring up the subject of equipment maintenance to a group of equipment owners there will always be at least one person in the group who will ask, how many machines should i have before i start thinking about a maintenance program. Pdf maintenance management concepts in construction. Well identify commonly overlooked areas of maintenance, and identify simple things you can do to. Developing equipment maintenance plans life cycle engineering. Manufacturers generally recommend a set of equipment maintenance tasks that. These recommended practices have been developed solely for the construction industry. The mission of femp is to facilitate the federal governments implementation of sound, cost.
Equipment can withstand the rigorous wear and tear of construction related activities. Developing preventive maintenance tasks or procedures for your plant or facility without a solid plan will result in inconsistent and unreliable procedures. Based on that and your overall performance, you receive payment. With a good maintenance program you are in control of your equipment fleet. Equipping the construction site with the correct tools and equipment plays an essential role in achieving timely and good quality results. Old equipment can be made quieter by simple modifications, such as adding new mufflers or sound absorbing materials. Please submit cover letter and cv in a single pdf file. Such inspections will make the equipment operate at great performance. In your place of work, youre expected to complete a series of tasks, and that too within a specific deadline. Proper use of the appropriate equipment contributes to economy, quality, safety, speed and timely completion of a project. Scheduling the scheduling of a construction project is also affected by the absence or inclusion of a project specific preventive maintenance program. This guide line enable you to establish minimum requirements regarding the site tools and equipment inspection are available for use or used at construction site work places and to clarify the responsibilities for the provision of construction plant and equipment to the work site and to ensure that it is maintained in a safe operable condition throughout the project.
Predictive maintenance is the complement of preventive maintenance. Ensure the comfort, health, and safety of building occupants through properly functioning. Preventive and predictive maintenance 700zb00102 42 preventivepredictive maintenance the guiding principle of ppm is the regular and systematic application of engineering knowledge and maintenance attention to equipment and facilities to ensure their proper functionality and to reduce their rate of deterioration. This guide will show you how to save money and extend the life cycle of your equipment with regular maintenance best practices. Equipment are use for highway projects, irrigation, buildings, power projects etc. Since we expect to run equipment to failure, we will require a large material inventory of repair parts. Maintenance requests in heavyjob become scheduled maintenance in equipment360 to automate the shop. Maintenance tips for heavy equipment macallister machinery.